Key Points: Industrial Gas Burner Safety Operating Procedures (I) Gas Burner Startup and Operation: 1. For newly installed gas burner bodies, carefully test the gas to ensure it meets the burner's requirements before commissioning.
Industrial Gas Burner Safety Operating Procedures
(I) Gas Burner Startup and Operation:
1. For newly installed gas burner bodies, carefully test the gas to ensure it meets the burner's requirements before commissioning. Check that the testing instruments on the gas supply pipeline are functioning properly and that the pipeline valves are opening and closing properly, ensuring ease of use and maintenance.
2. For newly installed pipelines, carefully inspect all pipelines for installation reliability and tightness.
3. Users of separate gasification stations must ensure that the gas supply volume and parameters meet safe combustion requirements.
4. Operators must carefully read the equipment's instruction manual and master safe operating knowledge and procedures.
5. Before each startup, check that the gas valve is open; otherwise, the burner will not operate.
6. Turn on the power control button on the control cabinet. The digital display will now show the current furnace temperature. For newly installed furnaces, this temperature is the ambient temperature.
7. Turn on the fan control button to activate the furnace fan. If the fan is damaged, the control cabinet will automatically protect itself and prevent further operation.
8. When the combustion fan is operating normally, turn on the combustion control button again. The combustion program controller will then begin operating. It will follow a specific program to ignite, supply gas, detect flames, and ultimately ensure safe combustion.
9. If the combustion controller receives a signal that is unfavorable to combustion (e.g., ignition failure, unstable gas pressure, or circuit problems), it will immediately shut off the gas and issue an alarm.
10. If the combustion controller alarm sounds, it must be manually reset by the operator after the fault is resolved before operation can resume.
11. Operators should refer to the furnace safety operating procedures and production process requirements for all equipment operations.
12. If the temperature control needs to be adjusted according to production process requirements, the operator should refer to the manual for the intelligent digital control meter.
(II) Gas burner shutdown operation:
(1) There are two situations for shutdown: the first is: when the furnace temperature reaches the set value, the machine will automatically shut down. At this time, the operator does not need to do anything. When the furnace temperature is lower than the set value, the controller will automatically restart.
(2) The second is: when the machine is shut down manually or during a shift change, the operator should shut down the machine in the reverse order of the startup (a. turn off the combustion control button first, b. turn off the fan button, c. turn off the power button last).
(3) If the shutdown time is long, the operator should close the gas pipeline valve to prevent gas leakage.
Key Points: Industrial Gas Burner Safety Operating Procedures (I) Gas Burner Startup and Operation: 1. For newly installed gas burner bodies, carefully test the gas to ensure it meets the burner's requirements before commissioning.
Industrial Gas Burner Safety Operating Procedures
(I) Gas Burner Startup and Operation:
1. For newly installed gas burner bodies, carefully test the gas to ensure it meets the burner's requirements before commissioning. Check that the testing instruments on the gas supply pipeline are functioning properly and that the pipeline valves are opening and closing properly, ensuring ease of use and maintenance.
2. For newly installed pipelines, carefully inspect all pipelines for installation reliability and tightness.
3. Users of separate gasification stations must ensure that the gas supply volume and parameters meet safe combustion requirements.
4. Operators must carefully read the equipment's instruction manual and master safe operating knowledge and procedures.
5. Before each startup, check that the gas valve is open; otherwise, the burner will not operate.
6. Turn on the power control button on the control cabinet. The digital display will now show the current furnace temperature. For newly installed furnaces, this temperature is the ambient temperature.
7. Turn on the fan control button to activate the furnace fan. If the fan is damaged, the control cabinet will automatically protect itself and prevent further operation.
8. When the combustion fan is operating normally, turn on the combustion control button again. The combustion program controller will then begin operating. It will follow a specific program to ignite, supply gas, detect flames, and ultimately ensure safe combustion.
9. If the combustion controller receives a signal that is unfavorable to combustion (e.g., ignition failure, unstable gas pressure, or circuit problems), it will immediately shut off the gas and issue an alarm.
10. If the combustion controller alarm sounds, it must be manually reset by the operator after the fault is resolved before operation can resume.
11. Operators should refer to the furnace safety operating procedures and production process requirements for all equipment operations.
12. If the temperature control needs to be adjusted according to production process requirements, the operator should refer to the manual for the intelligent digital control meter.
(II) Gas burner shutdown operation:
(1) There are two situations for shutdown: the first is: when the furnace temperature reaches the set value, the machine will automatically shut down. At this time, the operator does not need to do anything. When the furnace temperature is lower than the set value, the controller will automatically restart.
(2) The second is: when the machine is shut down manually or during a shift change, the operator should shut down the machine in the reverse order of the startup (a. turn off the combustion control button first, b. turn off the fan button, c. turn off the power button last).
(3) If the shutdown time is long, the operator should close the gas pipeline valve to prevent gas leakage.